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0203040506

 

New SMT Machine Introduction

 

To meet current and future customers request in production capacity ,we will replace a new high-speed mount machine of Panasonic CM602-L in October,2010. The speed is more 2 times faster than original high-speed mount machine of Panasonic BM-123.

In addition,the machine size is small that can benefit from a minimum space for maximum capacity.We expect to arrange a trial-run production in October and mass production in November.I believe that the SMT production capacity will be effectively raised when the new CM602-L machine is added in production line.              

Following is the performance of the new machine CM602-L introduction :                
PCB size corresponds to 50 * 50 ~ 510 * 460mm.                

There are three types Head group, we selected the N12 and N8's head type base on our request :                     
N12: High-speed and small parts Head that is corresponding to part dimensions are 01005 ~ 12 * 12 mm,
         CPH: 100,000.                 
N8: Small to medium speed parts HEAD that is corresponding to part dimensions are 0201 ~ 32 * 32 mm,
         CPH: 75,000.                   
N3: Large to medium-speed special-shaped parts HEAD that is corresponding to part dimensions are
         0201 ~ 100 * 90 mm.                   

There are five major characteristics of the advantages inCM602-L :                    
1. High productivity:                     
    ● The maximum CPH value is 100,000 CPH (0.035sec / Chip).                      
    ● It can carry up to 216 type of parts : There are well at the parts corresponding ability.                
    ● Mounting head can be replaced:                    
         Super High-speed Head: 0402 ~ □ 5 mm                  
         High-Speed Head: 0603 ~ □ 24 mm, thickness T: 6.5mm                 
         Multi Function Head: 0603 ~ 100x90 mm, thickness T: 21mm                    
    ● Panasonic Parts succession in Recognition Technology                
    ● 510 × 460mm PCB size corresponding                

2. High utilization rate and high switch resistance                
    ● Support Pin replacement for one time (Block)                      
    ● Nozzle Changer                     
    ● High efficiency production of splicing tape-type                  

3. High-quality mounting                       
    ● Continuation of high quality mounting                        
         High Speed Head: ± 50μm, Cpk1.0 more"                    
         Multi Function Head: ± 35μm, Cpk1.0 more"                       
    ● Newly developed technologies                      
         X. Y axis linear motor drive.                  
         New lightweight mounting head.                 
         100MHz image recognition.                 
    ● The quality precision is most important in Panasonic equipment :                
         Part height inspection by infrared .                
         3D image recognition device:                
         - According to one time scans to do the 2 dimensions picture and part height measurement that it can greatly
           enhance the recognition speed.                    
         - According to measure the correct balls height of BGA to find the possibility of tiny defects.                  
         - Mounting accuracy : Value specifications reached 0.040mm, Cpk ≧ 1.0.              
           CM602-L of the N8 HEAD divide into high-speed mounting head and multi function head with real
           equipment.                                     

4. High-speed mounting HEAD                    
    ● Independent Z-axis control (up and down for moving the nozzle) : Independent control of each axis for
         moving the nozzle up and down ,to enhance and ensure the mounting accuracy.                     
    ● Intelligent mounting HEAD: Built-in CPU to monitor the parameters for equipment.                
    ● Part size corresponds to the range 0603 ~ □ 24 mm , H max. 6.5mm : High-speed Head.                       
    ● Independent Z-axis control (up and down for moving the nozzle) and independent θ-axis control (rotary
         nozzle actuation): Small and high-precision of Z & θaxis and independent head,space-saving & high-speed
         movement and high accuracy of the multi-function implementation.                   
    ● Unique compression head design: Down pressure from the 0.5 ~ 50N.                       
    ● Part size corresponds to the range 0603 ~ 100 mm x 90 mm ,H max. 21mm : Multi Function Head.                

5.Feeder only 5 types (standard)                   
   Due to the peripheral spare parts and devices can be shared so it can reduce the spare parts and devices
   purchasing when we buy a new machine in the future.The cost will can be reduced.                
    ● 8mm single / double feeder                    
    ● 12/16mm feeder                     
    ● 24/32mm feeder                     
    ● 44/56mm feeder                     
    ● 72mm feeder                  

 

CM602

 

 

 

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