To meet current and future customers request in production capacity ,we will replace a new high-speed mount machine of Panasonic CM602-L in October,2010. The speed is more 2 times faster than original high-speed mount machine of Panasonic BM-123.
In addition,the machine size is small that can benefit from a minimum space for maximum capacity.We expect to arrange a trial-run production in October and mass production in November.I believe that the SMT production capacity will be effectively raised when the new CM602-L machine is added in production line.
Following is the performance of the new machine CM602-L introduction :
PCB size corresponds to 50 * 50 ~ 510 * 460mm.
There are three types Head group, we selected the N12 and N8's head type base on our request :
N12: High-speed and small parts Head that is corresponding to part dimensions are 01005 ~ 12 * 12 mm,
CPH: 100,000.
N8: Small to medium speed parts HEAD that is corresponding to part dimensions are 0201 ~ 32 * 32 mm,
CPH: 75,000.
N3: Large to medium-speed special-shaped parts HEAD that is corresponding to part dimensions are
0201 ~ 100 * 90 mm.
There are five major characteristics of the advantages inCM602-L :
1. High productivity:
● The maximum CPH value is 100,000 CPH (0.035sec / Chip).
● It can carry up to 216 type of parts : There are well at the parts corresponding ability.
● Mounting head can be replaced:
Super High-speed Head: 0402 ~ □ 5 mm
High-Speed Head: 0603 ~ □ 24 mm, thickness T: 6.5mm
Multi Function Head: 0603 ~ 100x90 mm, thickness T: 21mm
● Panasonic Parts succession in Recognition Technology
● 510 × 460mm PCB size corresponding
2. High utilization rate and high switch resistance
● Support Pin replacement for one time (Block)
● Nozzle Changer
● High efficiency production of splicing tape-type
3. High-quality mounting
● Continuation of high quality mounting
High Speed Head: ± 50μm, Cpk1.0 more"
Multi Function Head: ± 35μm, Cpk1.0 more"
● Newly developed technologies
X. Y axis linear motor drive.
New lightweight mounting head.
100MHz image recognition.
● The quality precision is most important in Panasonic equipment :
Part height inspection by infrared .
3D image recognition device:
- According to one time scans to do the 2 dimensions picture and part height measurement that it can greatly
enhance the recognition speed.
- According to measure the correct balls height of BGA to find the possibility of tiny defects.
- Mounting accuracy : Value specifications reached 0.040mm, Cpk ≧ 1.0.
CM602-L of the N8 HEAD divide into high-speed mounting head and multi function head with real
equipment.
4. High-speed mounting HEAD
● Independent Z-axis control (up and down for moving the nozzle) : Independent control of each axis for
moving the nozzle up and down ,to enhance and ensure the mounting accuracy.
● Intelligent mounting HEAD: Built-in CPU to monitor the parameters for equipment.
● Part size corresponds to the range 0603 ~ □ 24 mm , H max. 6.5mm : High-speed Head.
● Independent Z-axis control (up and down for moving the nozzle) and independent θ-axis control (rotary
nozzle actuation): Small and high-precision of Z & θaxis and independent head,space-saving & high-speed
movement and high accuracy of the multi-function implementation.
● Unique compression head design: Down pressure from the 0.5 ~ 50N.
● Part size corresponds to the range 0603 ~ 100 mm x 90 mm ,H max. 21mm : Multi Function Head.
5.Feeder only 5 types (standard)
Due to the peripheral spare parts and devices can be shared so it can reduce the spare parts and devices
purchasing when we buy a new machine in the future.The cost will can be reduced.
● 8mm single / double feeder
● 12/16mm feeder
● 24/32mm feeder
● 44/56mm feeder
● 72mm feeder
